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Horizontal Blenders consist of a U-shaped horizontal trough and a specially fabricated ribbon or paddle type agitator. A ribbon agitator consists of a set of inner and outer helical agitators. The outer ribbon moves materials in one direction and the inner ribbon moves the materials in the opposite direction. The ribbons rotate at approx. 300 fpm moves materials both radial and laterally to insure thorough blends in short cycle times. Ribbon agitators are used for blends that will be between 40 and 100% of the rated capacity of the blender. An alternate agitator is our paddle design. The paddles are positioned to move materials in opposing lateral directions and radial.
Vertical Blenders are an excellent design alternative for applications that are shear sensitive or where space on the plant floor is at a minimum. The gentle blending action of the slow turning blending screw is far more gentle than that of a horizontal blender. The blending screw orbits the conical vessel wall while it turns and gently lifts material upward. The materials are then thrust at the upper most batch level towards the center of the vessel, and then move slowly back down the center, while mixing with materials being moved upward by the orbiting screw.

When compared to horizontal blenders this design has several advantages:
  • Gentle blending action is ideal for friable or shear sensitive materials.
  • One blender can be used for a wide range of batch sizes, ranging from as small as 10% of the rated capacity.
  • Nearly 100% of the blended materials are discharged through the bottom valve after completion of the blend cycle.
  • Use nearly 50% less power per unit being blended.


 

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Last modified: 12/03/08